News Center

——  NEWS CENTER  ——

News Center
Contact Us

Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

MTPCL-5B Ultrasonic Flow Sensor:How Does It Achieve ±1% High-Precision Measurement?
Added to Favorites:125

As a precision device in the field of industrial flow measurement,the MTPCL-5B ultrasonic flow sensor achieves an industry-leading accuracy of ±1% how?This article provides an in-depth analysis of its innovative transit-time measurement principle and anti-interference structural design,compares the technical differences with products in the same series such as ZFD-100FB and HZ-100A,and provides key selection criteria for business evaluation personnel。


I、Technical Principle and Accuracy Breakthrough


MTPCL-5B adopts third-generation transit-time measurement technology,calculating the time difference of ultrasonic wave propagation in the downstream and upstream directions,combined with real-time calibration by a DSP digital signal processor,compressing the traditional ±2% measurement error to ±1%。Its core advantages are:1)dual-channel cross-measurement design,eliminating errors caused by asymmetry of the fluid profile;2)built-in temperature compensation module,automatically correcting sound velocity deviations caused by changes in medium temperature;3)patented anti-bubble algorithm,maintaining stable readings in liquids with a gas content ≤5%。Compared with the single-channel structure of ZFD-100FB,its multi-path measurement solution can reduce the impact of turbulence by 60%。


II、Comparison of Key Performance Parameters


ModelMeasurement AccuracyNumber of Acoustic ChannelsMedium temperature rangeProtection Rating
MTPCL-5B±1%Dual-Channel-30℃~150℃IP68
HZ-100A±1.5%Single-Channel-20℃~120℃IP67
BST-100A±2%Single-Channel-10℃~80℃IP65

III、Analysis of Typical Application Scenarios


In the petrochemical field,MTPCL-5B,with its explosion-proof certification(Ex d IIC T6)and corrosion-resistant 316L stainless steel housing,can stably measure high-risk media such as crude oil and ethylene。After a refinery in Shaanxi adopted this model to replace its original TOP-UFH86 sensor,annual metering disputes decreased by 83%。For municipal water supply systems,its IP68 protection rating and low-power design(≤3W)are especially suitable for underground installation。Compared with LT-GDUF2000,it saves about 35% in maintenance costs for measurements on pipe diameters above DN300。


IV、Key Points for Business Selection Decisions


Business evaluation personnel should focus on:1)long-term accuracy stability,and it is recommended to review a 5-year accuracy degradation report issued by a third-party organization;2)total lifecycle cost,including hidden expenses such as mounting brackets and calibration services;3)supplier qualifications,such as ISO 9001:2015 certification status。As a national high-tech enterprise,Xi’an Shenghongchuang has all its products passed type evaluation by the National Institute of Metrology,China,and provides an extended 3-year warranty。Compared with competing products such as RH-TUF-2000S,the modular design of MTPCL-5B can reduce spare parts inventory by 40%。


V、Why Choose Shenghongchuang


Rooted in the national high-tech industrial development zone of Xixian New Area,we have a 2000㎡ CNAS-certified laboratory and can provide customers with:1)48-hour sample testing service;2)customized sensor protocol development;3)on-site installation guidance。For upgrade requirements of older models such as HZ-100B,we provide 1-on-1 technical solution migration services。Contact our engineering team now to obtain a compatibility analysis report for MTPCL-5B with your existing system。

Submit