Pressure Transmitter Manufacturer
Consultation hotline:15529283736
News Center
—— NEWS CENTER ——
Xi'an Shenghongchuang Instrument Co., Ltd.
Contact: Mr. Zhang
Mobile: 15529283736
Email: shc-sensor@qq.com
Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province
In industrial fields such as power and petrochemicals,the measurement accuracy of diffused silicon pressure sensors directly affects production safety and efficiency. Faced with complex models such as DG2112-YY、JYB-JYB on the market,operators often struggle with selection confusion. Starting from the core principles,this article combines measured data from typical models such as FST800-501P341G-100B to systematically analyze the performance differences and purchasing strategies of diffused silicon sensors.
The core of a diffused silicon pressure sensor lies in the piezoresistive effect of the silicon wafer. When medium pressure acts on the 316 stainless steel isolation diaphragm,it is transmitted through silicone oil to the monocrystalline silicon chip,where deformation of its lattice structure causes changes in resistance value,and an electrical signal is output via a Wheatstone bridge. Compared with traditional Domestic Capacitive Pressure Transmitter KZY-3051 Digital Display Transmitter Intelligent Differential Pressure Transmitter,diffused silicon technology offers better temperature stability(±0.25%/55℃)and turndown ratio(40:1).
Taking the FST800 series as an example,it uses a Hastelloy C diaphragm and digital compensation technology,maintaining ±0.1% accuracy even in high-temperature environments in the metallurgical industry. The DG1300-BZ-A-2-4/AF model uses fluororubber seals to measure highly corrosive media,and this material selection directly determines the service life of the sensor in petrochemical installations.
Actual selection should focus on three points:first is range matching,for example,the 0-10MPa range of PD50-AB100BM20M4B is suitable for hydraulic systems,while the 0-6kPa of ZJ-1P-12PV is more suitable for ventilation monitoring;second,electromagnetic compatibility must be verified,and high-quality products should comply with IEC801 standards;finally,the protection rating must be confirmed,and models above IP67 should be selected in humid environments.
Similar models such as FST800-501P341G-10B and FST800-211G241I are mixed on the market,and it is recommended to identify them through the following methods:
For alternative solutions such as Domestic Capacitive Pressure Transmitter KZY-3051 Digital Display Transmitter Intelligent Differential Pressure Transmitter,it should be noted that although they feature ultra-high accuracy of 0.05%,they may not be as vibration-resistant as diffused silicon sensors in strong vibration applications. Well-known manufacturers usually provide complete IEC certification documents and support remote diagnostics via the HART protocol.
A DG2112-YY sensor in a chemical plant once experienced output fluctuations,which were found to be caused by insufficient silicone oil filling. The following maintenance is recommended every quarter:
For JYB series products,which use polyester epoxy resin encapsulation,ketone solvents should be avoided during cleaning. If an overpressure alarm occurs,the damping time constant setting should be checked first(recommended adjustment to 2-5s),rather than directly replacing the sensor.
When measuring pressure in boiler tubes in the power industry:
High temperature(>80℃) → Select the silicone-oil-filled FST800 series Corrosive media → Prefer the DG1300 model with a Hastelloy diaphragm Frequent start-stop → Consider the KZY-3051 transmitter with a startup time of only 3s
The instrument processing field pays more attention to size parameters,for example,the 54mm center distance of ZJ-1P-12PV is more suitable for compact installation. It should be noted that different thread standards such as 1/4-18NPT and M20×1.5 may affect the sealing effect.
The new generation of diffused silicon sensors is developing in two directions:
When purchasing,it is recommended to require the manufacturer to provide:a complete static pressure influence test report(error should be <±0.5%),a stability guarantee of at least 3 years,and a detailed load resistance calculation formula Rmax=(E-10.5)/0.0236. For explosion-proof locations,the ExdⅡCT6 or ExiaⅡCT6 certification mark must be confirmed.
If you are evaluating FST800-501P341G-100B or other models of diffused silicon pressure sensors,our technical team can provide customized selection solutions. Click to obtain the latest product catalog and industry application cases,or schedule an on-site performance demonstration.
Related Recommendations