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Xi'an Shenghongchuang Instrument Co., Ltd.
Contact: Mr. Zhang
Mobile: 15529283736
Email: shc-sensor@qq.com
Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province
Introduction
In the field of industrial flow monitoring, ultrasonic flow sensors such as FR-500F and TDS-100Y are widely favored for their non-contact measurement advantages. This article provides an in-depth analysis of the technical differences among mainstream models in 2023, from the FUGI series to SK-TUF-2000S, helping technical evaluators accurately match application requirements. The expert team at Xi'an Shenghongchuang Instrumentation will reveal the key selection indicators and typical application scenarios for you.
Ultrasonic flow sensors have become the preferred equipment for industrial flow monitoring due to their non-contact measurement, high accuracy, and low maintenance. However, when faced with numerous models on the market, such as TDS-100P11, ZC-TUF-5, and FUGI-1884G, technical evaluators often find it difficult to choose. This article will systematically analyze the technical features of each model to help you select the most suitable ultrasonic flow sensor according to your actual needs.
Analysis of Core Technical Indicators of Ultrasonic Flow Sensors
When selecting an ultrasonic flow sensor, the following technical indicators should be prioritized:
- Measurement accuracy: High-end models such as FUGI-1883GC can achieve a measurement accuracy of ±0.5%, while economical models such as ZC-TUF-4 are usually ±1%.
- Pipe compatibility: FR-500F supports a pipe diameter range of DN15-DN6000, making it suitable for the vast majority of industrial scenarios.
- Medium adaptability: TDS-100Y is particularly suitable for fluid measurement containing solid particles.
- Communication interface: SIN-2000H provides multiple interfaces such as RS485 and 4-20mA, facilitating system integration.
- Protection rating: The FUGI series generally reaches IP68, making it suitable for use in harsh environments.
In addition to the above indicators, factors such as temperature range, pressure rating, and power supply requirements should also be considered to ensure the sensor matches the on-site working conditions.
Horizontal Comparison of Mainstream Models
As can be seen from the table above, different models each have their own focus. For example, FUGI-1883G is particularly suitable for high-temperature environments, while ZC-TUF-5 is known for its cost-effectiveness. When selecting, it is necessary to balance accuracy requirements and budget constraints.
Solutions for Special Working Conditions
For special working conditions, ultrasonic flow sensors need to be specifically designed:
- High-viscosity fluids: It is recommended to select FUGI-1883GC, whose special algorithm can accurately measure high-viscosity media.
- Corrosive environments
TDS-100P11 with a 316L stainless steel housing is an ideal choice Small-diameter pipe measurement ZC-TUF-4 is optimized specifically for DN10-DN50 pipe diameters
Installation and Maintenance Essentials
Correct installation and maintenance are key to ensuring the long-term stable operation of ultrasonic flow sensors:
- Installation position: Sources of disturbance such as pumps, valves, and bends should be avoided, and the straight pipe section requirement is usually 10D upstream and 5D downstream
- Couplant selection: Special couplants should be used in high-temperature environments, such as the matching product for SK-TUF-2000S
- Regular calibration: On-site calibration is recommended once every 6 months, and SIN-2000H supports self-diagnostic functions
- Signal inspection: The received signal strength should remain stable between 60-90, and FR-500F features a real-time signal quality display
Xi'an Shenghongchuang Instrumentation provides professional installation guidance and regular maintenance services to ensure your flow monitoring system is always in optimal condition.
Industry Application Cases
The following are typical application scenarios for ultrasonic flow sensors:
1. Water treatment industry
A large wastewater treatment plant used ZC-TUF-5 to monitor influent and effluent flow. Its IP68 protection rating perfectly adapted to the humid environment, saving 30% in maintenance costs.
2. Energy sector
FUGI-1884G achieved ±0.3% custody-transfer-grade metering in natural gas transmission and distribution, reducing metering dispute losses by more than 2 million yuan annually.
3. Chemical production
The explosion-proof design of TDS-100P11 operates stably in flammable and explosive environments, achieving zero failures for 3 consecutive years.
Future Development Trends
Ultrasonic flow sensor technology is developing in the following directions:
- Intelligence: Models with built-in AI algorithms, such as FUGI-1883GC, can achieve adaptive calibration
- Wireless capability: The LoRaWAN transmission supported by SK-TUF-2000S reaches a distance of 5 kilometers
- Miniaturization: The new generation ZC-TUF series has reduced volume by 40% and weight by 50%
- Multi-function integration: TDS-100Y has integrated multi-parameter measurement of temperature and pressure
Summary and Recommendations
Selecting an ultrasonic flow sensor requires comprehensive consideration of accuracy requirements, medium characteristics, environmental conditions, and budget constraints. FR-500F is suitable for process control requiring high accuracy, the TDS-100 series performs excellently in explosion-proof applications, and the FUGI series meets the needs of extreme working conditions.
As a high-tech enterprise, Xi'an Shenghongchuang Instrumentation has 15 years of R&D experience in flow measurement equipment and can provide customized solutions for various industrial scenarios. Our technical team is always ready to provide you with professional selection advice and technical support.
Contact our engineers now: Call 029-88888888 or visit www.shengtech.com to obtain detailed technical parameters and the latest quotations for products such as FR-500F and TDS-100Y.
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