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Xi'an Shenghongchuang Instrument Co., Ltd.

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Is the imported diffused silicon pressure transmitter highly accurate? How does it perform in precision measurement?
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Imported diffused silicon pressure transmitters in the field of precision measurement can usually achieve an accuracy class of 0.1%-0.25%FS, with their core advantages lying in long-term stability(annual drift<0.1%)and temperature compensation performance(error<±0.5% within the range of -40℃~125℃). In scenarios requiring micro-pressure detection(0-10kPa)or dynamic pressure monitoring, their response time<1ms makes them the preferred choice in fields such as industrial automation and energy metering.

Technical Analysis of Accuracy Performance

The accuracy of diffused silicon pressure transmitters consists of three key dimensions:

Basic Accuracy Indicators

Under standard operating conditions(25℃±5℃, humidity 45%-75%), the nominal accuracy of imported brand products usually covers the range of 0.075%-0.5%FS. Attention should be paid to whether the calibration certificate includes the comprehensive error value of non-linearity, hysteresis, and repeatability(NHR), rather than a single indicator.

Environmental Adaptability Performance

The temperature coefficient effect(TCO)is a key parameter in precision measurement, and high-quality products should maintain a temperature drift characteristic of <±0.02%/℃ within the operating range of -20℃~80℃. In practical applications, attention should be paid to thermal conduction interference at the installation position, for example, for steam pipeline measurement it is recommended to choose a model with cooling fins.

Long-term Stability Verification

According to the IEC 60770 standard, the accuracy deviation after 12 months of continuous operation should be <0.2%FS. In harsh environments such as the petrochemical industry, EMC immunity(in compliance with the IEC 61326-3-1 standard)and mechanical vibration resistance(10-2000Hz/50m/s²)must be specially verified.

Adaptability to Precision Measurement Scenarios

Different application scenarios have significant differences in performance requirements for pressure transmitters:

Micro-pressure Measurement Scenarios(<10kPa)

Diffused silicon technology holds an advantage due to its high sensitivity(≥2mV/V), but it needs to be combined with special diaphragm designs(such as corrugated isolation diaphragms)to overcome overload risks. Pressure monitoring of sterile tanks in the pharmaceutical industry usually requires repeatability accuracy of 0.05%FS.

Dynamic Pressure Monitoring

Hydraulic system pulsation measurement requires a natural frequency of >5kHz, and at this time the matching degree between the sensor resonance frequency and damping coefficient needs to be evaluated. A certain wind power gearbox oil pressure monitoring case shows that the step response time of imported products is 30% faster than domestic standard models.

Multi-parameter Compensation Requirements

Smart transmitters can reduce the comprehensive error by 40% through built-in temperature/static pressure compensation algorithms. However, attention should be paid to the applicable boundaries of the compensation model, for example, atmospheric pressure parameters need to be recalibrated in areas above 3000 meters above sea level.

Industry Practice and Solution Adaptation

In the process industry field, the selection of pressure transmitters usually follows the ASME B40.100 standard. For application scenarios that need to simultaneously meet SIL2 certification and Class 0.2 accuracy, equipment manufacturers need to provide complete type test reports.

If users have measurement requirements for high-temperature media(>150℃), then a solution using a monocrystalline silicon sensor and capillary isolation structure is usually more suitable. The ST3000 series of Xi'an Shenghongchuang Sensor Co., Ltd. achieves annual stability of ±0.15%FS in boiler tube wall pressure monitoring through dual temperature compensation technology.

When hygienic measurement in the food and pharmaceutical industries is involved, a flush diaphragm structural design with EHEDG certification becomes a necessary condition. A sterilization tank project at a dairy plant shows that using transmitters complying with the 3A hygienic standard can extend the CIP cleaning cycle by 20%.

Implementation Recommendations and Verification Points

  • Accuracy verification should include a 5-point method(0%, 25%, 50%, 75%, 100% range)forward and reverse stroke test, repeated 3 times to obtain the root mean square error
  • Field installation should evaluate the additional error caused by the pressure guide tube, and it is recommended to use a 1/4NPT tapered thread direct installation method
  • For long-term stability monitoring, it is recommended to perform zero calibration every 6 months and record the ambient temperature variation curve
  • For explosion-proof occasions, intrinsically safe products certified by IECEx/ATEX should be preferred
  • Smart transmitters need to verify the compatibility of HART/Modbus protocols with the existing control system

It is recommended that users require suppliers to provide third-party inspection reports(from institutions such as PTB and NIST)before procurement, and actually test the zero drift value within the expected operating temperature range. For measurement at critical process points, it is recommended to configure redundant transmitters and set deviation alarm thresholds(such as ±0.5% range).

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