Pressure Transmitter Manufacturer
Consultation hotline:15529283736
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Xi'an Shenghongchuang Instrument Co., Ltd.
Contact: Mr. Zhang
Mobile: 15529283736
Email: shc-sensor@qq.com
Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province
As a core component of industrial automation control systems, the accuracy of a pressure transmitter directly affects production safety and efficiency。 Diffused silicon pressure sensors represented by SK-DBS316E1ERC2L-2m, with 316 stainless steel material and class 0.25 high accuracy, are widely used in hydraulic control、 petrochemical and other applications。 However, many users report that zero drift、 span deviation and other issues are often encountered during calibration。 This article will explain the complete calibration process for models including PTS702Q-400M-MA-C-M20、EDYLBSQ-43 and others in accordance with ISO 9001 standards, while also covering common troubleshooting solutions。
Before calibration, the equipment status and parameters must be confirmed: first check the media compatibility of the SK-DBS316E1ERC2L-2m pressure transmitter, as its 316 stainless steel material is suitable for most corrosive liquids/gases; next verify the technical parameter table, this model has a range of 2m, an output signal of 4-20mA, and a temperature compensation range of 0-70℃。 Special reminder: for similar models such as DG1300-BZ-B-2-0.8-CJ-AE, if abnormal display occurs, power supply voltage fluctuation (required 24±5VDC) and loose electrical connections should be ruled out first。 When preparing a standard pressure source, it is recommended to select a pneumatic pump with accuracy more than 3 times higher than the sensor under test, for example, calibrating a class 0.5 sensor requires using a class 0.1 standard instrument。
Calibration steps using SK-DBS316E1ERC2L-2m as an example: 1) power on and warm up for 30 minutes to allow the sensor to reach operating temperature; 2) under no-load condition, use a screwdriver to adjust the ZERO potentiometer so that the output current is 4.00±0.02mA; 3) apply full-scale 2m pressure and adjust the SPAN potentiometer to output 20.00±0.02mA。 Note: models such as LD-108-3PBA793 require 5-point calibration (0%、25%、50%、75%、100% range), and the nonlinearity error should be ≤±0.05%FS/℃。 For models with a display meter such as DG1300-BZ-B-2-10-CJ-AE, the consistency between the LCD value and the output signal also needs to be calibrated simultaneously。
Common faults of diffused silicon sensors can be divided into three categories: 1) electrical faults: for example, HTJ-HTJ110 signal interruption is mostly caused by oxidation of the aviation plug, and it is recommended to switch to the IP65 protection structure of Domestic Industrial 2088 Type Pressure Transmitter CS-PT200E Industrial Explosion-Proof Pressure Sensor; 2) mechanical faults: when the KYB-800 interface leaks, check whether the M20×1.5 thread is damaged; 3) performance degradation: if the annual stability of PT124B-210-1MPa-G1/2 exceeds ±0.2%FS, the sensor core should be replaced。 For preventive maintenance, it is recommended to perform zero calibration every 6 months and record historical data for comparative analysis。
When the original model is discontinued, replacements can be selected according to the following dimensions: 1) range matching: DG1300-BZ-B-2-0.8-CJ-AE can be replaced with CS-PT200E of the same range; 2) accuracy requirements: the HTJ series class 0.5 can be upgraded to class 0.25; 3) media characteristics: 316 stainless steel material is preferred for corrosive media。 It is worth noting that Domestic Industrial 2088 Type Pressure Transmitter CS-PT200E Industrial Explosion-Proof Pressure Sensor uses laser marking technology, and its traceability better meets ISO 9001 quality management requirements, making it especially suitable for harsh environments such as power station inspection。
Misconception 1: assuming that all pressure transmitters are calibrated in the same way。 In fact, the calibration process for threaded-mounted models such as PTS702Q-400M-MA-C-M20 differs from that of flanged sensors; Misconception 2: ignoring the influence of temperature。 EDYLBSQ-43 requires a longer warm-up time in low-temperature environments; Misconception 3: over-adjusting the potentiometer。 The zero/span adjustment range of LD-108-3PBA793 is limited (±8% and ±20%), and forced adjustment will damage the circuit。 It is recommended to read the manual carefully before operation, or contact the manufacturer to obtain model-specific technical documentation。
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