News Center

——  NEWS CENTER  ——

News Center
Contact Us

Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

How does the LDG electromagnetic flowmeter solve the challenge of measuring corrosive liquids? Analysis of the advantages of a PTFE lining
Added to Favorites:125

How Does the LDG Electromagnetic Flowmeter Solve the Challenge of Corrosive Liquid Measurement? Analysis of the Advantages of a PTFE Rubber Lining

In industries such as chemicals and pharmaceuticals, the flow measurement of corrosive liquids has always been a technical challenge. The LDG electromagnetic flowmeter adopts an innovative design with a PTFE rubber lining, perfectly solving this pain point. As a core product of Xi'an Shenghongchuang Instrumentation Co., Ltd., this flowmeter not only offers high-precision measurement performance, but its unique corrosion-resistant properties also ensure long-term stable operation, making it an ideal solution for flow monitoring of corrosive media.


Industry Pain Points and Challenges in Corrosive Liquid Measurement

In industries such as chemicals, pharmaceuticals, and electroplating, the flow measurement of corrosive liquids has long faced many challenges. These liquids usually have characteristics such as strong acidity, strong alkalinity, or high salinity, causing severe corrosion to the metal components and lining materials of traditional flowmeters. After being used for a period of time, ordinary flowmeters often experience reduced measurement accuracy, signal drift, and even equipment damage, seriously affecting the stability and safety of the production process.

According to industry statistics, about 35% of flow measurement failures are caused by medium corrosion. Especially in high-temperature and high-pressure environments, the corrosion rate significantly accelerates, greatly shortening the service life of equipment. In addition, corrosion products may contaminate the medium and affect product quality, which is particularly critical in the pharmaceutical and food industries.


Core Technical Advantages of the LDG Electromagnetic Flowmeter

The LDG electromagnetic flowmeter uses the advanced electromagnetic induction principle to determine flow rate by measuring the induced electromotive force generated when conductive fluid passes through a magnetic field. This non-contact measurement method fundamentally avoids mechanical wear problems and is especially suitable for corrosive media containing solid particles or fibers.

The key innovation of this series of flowmeters lies in its unique lining design:

  • PTFE rubber composite lining: Combining the excellent corrosion resistance of polytetrafluoroethylene (PTFE) with the elasticity of rubber, it can withstand strong acid and strong alkali media with a pH value of 0-14
  • Seamless integral molding process: Eliminates the hidden danger of corrosion at joints and ensures lining integrity
  • Temperature adaptability: The operating temperature range can reach -20℃ to +180℃, meeting the needs of most industrial scenarios
  • Enhanced wear-resistant design: For media containing solid particles, wear-resistant lining materials can be optionally configured

Analysis of the Material Properties of the PTFE Rubber Lining

As the core material of the LDG electromagnetic flowmeter, PTFE rubber has the following outstanding properties:

Performance IndicatorsParameter valueIndustry Advantages
Corrosion resistanceResistant to highly corrosive media such as 98% sulfuric acid and 37% hydrochloric acidService life extended by 3-5 times compared with ordinary rubber lining
Surface resistivity>10¹⁵Ω·cmEnsures stable measurement signals with strong anti-interference capability
Coefficient of friction0.04-0.1Reduces medium adhesion and lowers maintenance frequency
Aging resistanceService life of more than 10 yearsSignificantly reduces total cost of ownership (TCO)

Typical Application Scenarios and Installation Recommendations

The LDG electromagnetic flowmeter is particularly suitable for the following industrial scenarios:

  1. Chemical industry: Accurate metering of highly corrosive chemicals such as sulfuric acid, hydrochloric acid, and sodium hydroxide
  2. Pharmaceutical industry: Hygienic design compliant with GMP requirements, used for flow control of various medicinal liquids and solvents
  3. Electroplating industry: Flow monitoring of acidic electroplating solutions and heavy metal wastewater
  4. Environmental protection engineering: Metering of corrosive industrial wastewater in sewage treatment plants

The following points should be noted during installation and use:

  • Ensure the pipeline is in a full-pipe state to avoid air pockets affecting measurement accuracy
  • Keep a distance of more than 5 pipe diameters from vibration sources such as pumps
  • Ground resistance should be less than 10Ω to ensure signal stability
  • Regularly inspect the lining condition, and it is recommended to perform a comprehensive calibration every 6 months

Performance Comparison with Other Flowmeters

Compared with traditional flow measurement solutions, the LDG electromagnetic flowmeter has obvious advantages in measuring corrosive media:

Flowmeter TypeCorrosion resistanceMaintenance FrequencyMeasurement AccuracyApplicable Pipe Diameter
LDG electromagnetic flowmeter★★★★★Low±0.5%DN15-DN3000
Metal rotameter★★High±1.5%DN10-DN100
Vortex street flowmeter★★★Medium±1.0%DN25-DN300
Ultrasonic Flowmeter★★★★Low±1.0%DN15-DN6000

Maintenance and Troubleshooting Guide

To ensure the long-term stable operation of the LDG electromagnetic flowmeter, it is recommended to follow the maintenance specifications below:

  • Routine inspection: Check the power supply voltage, output signal, and grounding status every week
  • Regular cleaning: Use a soft cloth to clean the electrode surface every quarter to avoid deposits affecting measurement
  • Calibration cycle: Perform the first calibration after the newly installed equipment has operated for 1 month, and then calibrate once every 6 months
  • Lining inspection: Conduct a lining integrity inspection once a year, with special attention to aging under high-temperature operating conditions

Common faults and solutions:

  1. No signal output: Check the power connection, fuse, and cable connector
  2. Large fluctuation in measured value: Confirm whether the medium fills the pipe completely and eliminate bubble interference
  3. Zero-point drift: Perform zero-point calibration and check whether the grounding is good
  4. Lining damage: Stop operation immediately and replace it to avoid corrosion of the sensor body

Summary and Professional Recommendations

With its innovative PTFE rubber lining design, the LDG electromagnetic flowmeter provides a reliable solution for corrosive liquid flow measurement. As a professional manufacturer of flow control equipment, Xi'an Shenghongchuang Instrumentation Co., Ltd. ensures that its products achieve an industry-leading level in measurement accuracy, corrosion resistance, and long-term stability through more than 20 years of technical accumulation.

For different industrial scenarios, we recommend:

  • High-concentration acid and alkali media: choose the ZK-LDE series with PTFE lining
  • Media containing solid particles: the wear-resistant HY-LD series is recommended
  • High-temperature and high-pressure working conditions: adopt the specially reinforced design of the W3000 series
  • Hygienic-grade requirements: the PLUS series complies with 3-A and EHEDG standards

If you would like to learn more technical details about the LDG electromagnetic flowmeter or obtain customized solutions, please feel free to contact our technical team. Xi'an Shenghongchuang Instrumentation Co., Ltd. will provide you with professional product selection guidance and after-sales service to ensure the long-term stable operation of your flow measurement system.

Contact us now: 400-xxx-xxxx | Official website: www.shenghongchuang.com

Submit