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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

Installation Precautions for CH-TUF-2000 Wall-Mounted Ultrasonic Flow Sensor
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As an important device for industrial flow monitoring,the installation quality of the CH-TUF-2000 wall-mounted ultrasonic flow sensor directly affects measurement accuracy。This article will provide a detailed introduction to the installation specifications for similar products such as RD-LBYS,UFM-2000,helping operators avoid common installation mistakes and ensure the sensor delivers optimal performance。


一、Definition and Working Principle of Ultrasonic Flow Sensors

Ultrasonic flow sensors(such as CH-TUF-2000,RD-LBYB series)calculate flow velocity by transmitting ultrasonic signals and receiving signals reflected by the fluid,using the time-difference method or the Doppler effect。Their non-contact measurement characteristics make them especially suitable for corrosive,high-viscosity,or high-temperature media。Models such as LCZ-803BW produced by Xi'an Shenghongchuang Instrument Co., Ltd. all comply with the ISO 6416 international standard,with measurement error controllable within ±1%。


二、Key Preparations Before Installation

1.Pipeline Condition Check:Ensure that there are straight pipe sections of 10 times the pipe diameter upstream and downstream of the installation point(HND-100 requires 15 times),and avoid interference with the flow field from valves and elbows。2. Couplant Selection:High-temperature models such as RD-LBYS require silicone-based couplant(temperature resistance ≥150℃)。3. Parameter Configuration:Enter parameters such as pipe material(carbon steel/stainless steel)and lining type(rubber/PTFE)on the LCZ-803DB control panel。


三、Step-by-Step Installation Guide

3.1 Sensor Positioning and Fixing

Fix the V-type mounting bracket of CH-TUF-2000 according to the pipe diameter matching table(see the table below),taking care to avoid vibration transmission。UFM-2000 requires the bracket bolt torque to be ≤20N·m,preventing housing deformation from affecting signal transmission。

Pipe Diameter(mm)Bracket ModelInstallation Spacing(mm)
50-200ZJ-201A150±5
200-500ZJ-202B250±10

3.2 Signal Debugging and Verification

Use the SignalCheck software supplied with LCZ-803C to ensure the signal strength is >80dB。If RD-LBYB displays “Low SNR”,adjust the sensor inclination angle(recommended 15°-30°)or reapply the couplant。


四、Typical Installation Mistakes and Solutions

Mistake 1:Ignoring the Impact of Pipeline Vibration - LCZ-803B requires shock-absorbing pads in environments with vibration >0.5g。Mistake 2:Incorrect Input of Medium Parameters - When measuring sewage,the sound velocity must be set to 1450m/s in UFM-2000(the default clean water value is 1480m/s)。


五、Comparison of Installation Characteristics of Different Models

LCZ-803DF adopts a split design,suitable for large pipe diameters above DN800;while HND-100 has a built-in temperature compensation module,making it more suitable for wide-temperature environments from -30℃~80℃。The RD-LBYS series from Xi'an Shenghongchuang is IP68 certified and can be installed by direct immersion。


六、After-Sales Service and Technical Assurance

As a national high-tech enterprise,we provide for CH-TUF-2000:① 72-hour on-site technical support;② free calibration service(once per year);③ 10-year warranty for core sensor components。Scan the device QR code to access the installation video library,covering operation demonstrations for the full series including LCZ-803DB。


七、Why Choose Xi'an Shenghongchuang?

1.Military-grade Quality Control:All ultrasonic transmitters(including LCZ-803BW)have passed GJB150A-2009 environmental tests;2. Customized Development:MODBUS-RTU protocol can be added for models such as RD-LBYB;3. Localized Service:The production base in Xixian New Area responds to the needs of nearby customers within 30 minutes。Call 029-XXXXXXX now to obtain the CH-TUF-2000 installation technical manual。

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