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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

Application Case Sharing of Ultrasonic Flow Meters in the Food Industry
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Technical Advantages of Ultrasonic Flowmeters

    Ultrasonic flowmeters use the transit-time measurement principle,calculating flow velocity by detecting the time difference between ultrasonic waves propagating downstream and upstream in the fluid。This non-contact measurement method completely avoids the wear issues of traditional mechanical flowmeters,making it especially suitable for food industry applications with high hygiene grade requirements。Compared with electromagnetic flowmeters,ultrasonic flowmeters do not require a conductive medium,offering a wider range of applications。

Matching the Core Requirements of the Food Industry

    In the food processing sector,equipment needs to meet 3A hygienic standards。Ultrasonic flowmeters use 316L stainless steel housings and food-grade sealing materials,fully complying with EHEDG certification requirements。Their design with no moving parts eliminates the risk of product contamination,while supporting CIP cleaning processes,making them an ideal choice for hygiene-sensitive industries such as dairy products and juice。

Analysis of Typical Application Cases

Case One:Flow Monitoring on Beverage Filling Lines

    A well-known carbonated beverage manufacturer used ultrasonic flowmeters in the filling process to replace its original turbine flowmeters,achieving the following improvements:

  • Measurement accuracy improved from ±1.5% to ±0.5%
  • Equipment maintenance interval extended from 3 months to 2 years
  • Losses caused by filling errors reduced by 37%

Case Two:CIP System Verification in a Dairy Plant

    In the pasteurization process,the ultrasonic flowmeter was used together with the Domestic Direct Lead-out Pressure Transmitter PPM-T522C Diffused Silicon Absolute Pressure Sensor to build a complete fluid monitoring system。The system achieved:

ParameterBefore ImprovementAfter Improvement
Cleaning Agent Consumption±10% error±2% error
Verification TimeManual 2 hoursAutomatic 15 minutes
Annual Cost Savings-28 ten thousand yuan

Selection Recommendations and System Integration

    When selecting an ultrasonic flowmeter,it is recommended to focus on the following factors:

  1. Matching of pipe material and size
  2. Medium temperature range(-40℃ to 200℃ is preferred)
  3. Output signal type(4-20mA/HART/Modbus etc.)
  4. Protection rating(IP67 or above is recommended)

    For users who need a complete fluid monitoring system,differential pressure transmitters and level transmitters can be used together to build an intelligent process control system。Especially in key equipment such as fermentation tanks,multi-parameter collaborative monitoring can significantly improve process stability。

Why Choose Our Solution

    The ultrasonic flowmeter solutions we provide offer the following unique advantages:

  • Hygienic sensors specifically designed for the food industry
  • Support for remote diagnostics and predictive maintenance
  • Full-stack services from single-point measurement to system integration
  • Certified to the ISO22000 food safety management system

    If you need a customized solution or technical consultation,please feel free to contact our engineering team,and we will provide the optimal configuration recommendations based on your specific process requirements。

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