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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

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Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

ZC-TUF-5 Ultrasonic Flow Sensor Application Case: How to increase measurement efficiency by 30%?
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In the field of industrial flow measurement, the ZC-TUF-5 ultrasonic flow sensor, with its non-contact measurement advantages, is helping many enterprises achieve a 30% improvement in measurement efficiency. As one of the core products of Xi'an Shenghongchuang Instrument Co., Ltd., this sensor is suitable for various complex operating conditions, and together with product series such as FR-500F and TDS-100Y, it has built a comprehensive flow monitoring solution. This article will provide an in-depth analysis of its technical features and practical application cases, offering professional reference for technical evaluation personnel.


I. Technical Performance and Core Advantages


The ZC-TUF-5 ultrasonic flow sensor adopts the transit-time measurement principle, with an accuracy of up to ±1% and a range ratio as high as 1000:1, far exceeding traditional mechanical flowmeters. Its IP68 protection rating and operating temperature range of -40℃~85℃ enable it to perform exceptionally well in harsh environments such as petrochemical and wastewater treatment industries. Compared with similar products such as TDS-100P11, its built-in DSP digital signal processor can effectively suppress pipeline vibration interference, while the SK-TUF-2000S series is more focused on portable application scenarios.


This product supports pipe diameter measurement from DN15-DN6000 and is equipped with the Modbus RTU protocol, allowing seamless integration into industrial Internet of Things systems. Measured data shows that in a large water plant project in Shaanxi, after replacing the traditional electromagnetic flowmeter, maintenance costs were reduced by 45%, and installation could be completed without cutting the pipeline. This is comparable to the performance parameters of imported brands such as FUGI-1884G, but the procurement cost is only 60% of the latter.


II. Analysis of Typical Application Scenarios


1. Energy Industry: In the oil pipeline monitoring of Yanchang Petroleum in Shaanxi, the ZC-TUF-5 and SIN-2000H form a redundant system. Through a dual-channel design, it accurately captures low-flow-velocity crude oil (0.01m/s), solving the sticking problem of traditional turbine flowmeters in viscous media.


2. Smart Water Utilities: Xi'an Water Affairs Group adopted a mixed deployment solution of ZC-TUF-4 and FUGI-1883GC, with the former used for main pipeline metering and the latter applied to secondary water supply monitoring. Through ultrasonic technology, full-network data linkage was achieved, reducing the leakage rate from 18% to 9.7%.


III. Key Indicators for Procurement and Selection


ParameterZC-TUF-5TDS-100YFR-500F
Measurement Accuracy±1%±1.5%±0.5%
Pipe Diameter RangeDN15-DN6000DN50-DN3000DN10-DN2000

IV. Why Choose Shenghongchuang Instrument


As a national high-tech enterprise, we hold 20 patents related to flow measurement, and all products have passed ISO9001:2015 certification. For the ZC-TUF-5 ultrasonic flow sensor, we provide an ultra-long 3-year warranty and 48-hour on-site technical support. Technical evaluation personnel can apply for free prototype testing to compare actual performance differences with imported brands such as FUGI-1883G.


Contact our engineering team now to obtain a customized solution: 400-xxx-xxxx or visit www.shengtech.com to view the technical white papers for the full product series such as TDS-100P11 and SK-TUF-2000S.

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