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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

P-B Pressure Transmitter Factory On-Site Inspection: Unveiling the Diffused Silicon Sensor Manufacturing Process
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As a professional pressure transmitter manufacturer, Xi'an Shenghongchuang Instrumentation Co., Ltd. takes you deep into the P-B pressure transmitter production workshop to reveal the core process of diffused silicon sensors. This article is aimed at technical evaluators and provides a detailed analysis of the precision manufacturing processes and performance advantages of APB-CNM1, FST800 and other series products, helping you choose the most suitable diffused silicon liquid and gas pressure sensor solution.


Core Technology Analysis of Diffused Silicon Sensors


In the field of industrial automation, diffused silicon pressure sensors have become core components of flow control equipment due to their excellent stability and precision. Xi'an Shenghongchuang Instrumentation Co., Ltd. adopts original German ion implantation equipment and forms a Wheatstone bridge structure on the silicon wafer surface through semiconductor doping processes. Taking the APB-CNM1 pressure transmitter as an example, its sensing element has undergone more than 1000 pressure cycle tests, with nonlinearity error controlled within ±0.1%FS and a temperature drift coefficient of less than ±0.02%/℃. The production workshop is equipped with a Class 1000 clean environment, ensuring that each FST800-501G341H-150KPa model maintains an accuracy grade of ±0.25% within the operating range of -40℃~125℃.


Full Process of Key Production Techniques


The transformation from raw materials to finished products requires 37 key processes:

  • Silicon wafer cleaning: the RCA standard cleaning method is used to remove micron-level particles
  • Photolithography process: ASML stepper lithography machines are used to produce circuits with a 2μm line width
  • Ion implantation: phosphorus doping concentration is precisely controlled to 1×10¹⁵ atoms/cm³
  • High-temperature annealing: lattice defects are repaired in a 1100℃ nitrogen environment
Especially in the production of the PZ-P809-10 model, we innovatively adopt double-sided passivation technology, enabling the medium isolation layer to withstand voltage above 2000V. The quality inspection process includes 12 rigorous tests such as helium mass spectrometry leak detection (sensitivity 1×10⁻⁹ Pa·m³/s) and triaxial vibration testing (20g acceleration for 2 hours), ensuring that every YM-YM489 pressure transmitter reaches the IP68 protection grade.


Comparative Analysis of Technical Parameters


ModelMeasuring RangeOverall AccuracyMedia Compatibility
P200S-GB35CG14M4B0-100MPa±0.2%FSHydraulic Oil/Natural Gas
HDA4445-A-600-000-100kPa~600kPa±0.1%FSCorrosive Gas

Through comparison, it can be seen that the 2205410109 model performs outstandingly in food-grade application scenarios, and its 316L stainless steel isolation diaphragm is EHEDG certified; while the TXYS-G042-MN2X6 model is specially designed for construction machinery, with impact resistance up to 100g (11ms).


Selection Guide and Frequently Asked Questions


When selecting diffused silicon liquid and gas pressure sensors, technical evaluators need to focus on:

  1. Medium characteristics: corrosive media require Hastelloy diaphragms
  2. Process connection: differences in sealing methods for interfaces such as G1/4", M20×1.5
  3. Output signal: applicable scenarios for 4-20mA, 0-10V or digital output
In response to the common question of "which brand of P-B pressure transmitter is good", it is recommended to verify through three aspects:
  • Check the ISO 9001:2015 quality management system certificate
  • Request third-party test reports (such as SIL2 certification)
  • Conduct on-site inspections of the automation level of production equipment


Why Choose Shenghongchuang Instrumentation


As a key high-tech enterprise in Xixian New Area, we have:

  • 12 years of R&D experience in diffused silicon sensors, with cumulative shipments exceeding 500,000 units
  • A fully automated laser welding production line, with daily production capacity reaching 2000 units
  • A 48-hour rapid response mechanism, providing free technical solution consultation
Call 029-84563217 now to obtain the latest technical information on the APB-DNG2 pressure transmitter, or visit the factory to verify the production process of the P-B pressure transmitter on site. Our professional engineering team provides full-process technical support from selection to installation, ensuring that the flow control system achieves optimal measurement performance.

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