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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

How does the JTLD electromagnetic flowmeter cope with highly corrosive media? A technical evaluation expert says so.
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In the highly corrosive flow measurement field,the JTLD electromagnetic flow meter has become the industry-preferred option through special electrode materials and corrosion-resistant technology。As a high-tech enterprise focused on industrial sensor R&D,Xi'an Shenghong Chuang has developed corrosion-resistant solutions for product series such as JTLDED/JTLDEB,providing accurate and reliable measurement assurance for industries such as chemical、metallurgical and other sectors。This article will explain in detail its core technical advantages in coping with corrosive media。


一、Industry challenges and technical pain points of corrosive flow measurement


Industries such as chemical processing、electroplating、and pharmaceutical manufacturing often face flow measurement problems for corrosive media。Traditional flow meters commonly have problems such as electrode oxidation、inner-wall erosion、and signal drift when contacting high-viscosity corrosive liquids。According to ISO 2858 standard test data,ordinary 316L electrodes have a service life of no more than 6 months in 40% high-acid environments,while JTLD electromagnetic flow meters,through carbon/tantalum alloy electrodes with matched PTFE/PFA linings,extend equipment life to 5 years or more。Xi'an Shenghong Chuang laboratory data shows that its JTLDEB product series can still maintain ±0.5% measurement accuracy under extreme pH conditions of 0.5-14。


二、Technical analysis of corrosion resistance of the JTLD series electromagnetic flow meter


1. Electrode technology:JTLDED model adopts multi-layer sintered tantalum electrodes,with surface hardness reaching HV800,corrosion resistance to corrosive ions is 30% higher than Hamm alloy;JTLDEB model is configured with pure tantalum electrodes,suitable for highly corrosive media such as 98% concentrated sulfuric acid;2. Liner technology:A proprietary PFA lining compression molding process enables molecular-level integration of lining and measuring tube,and after ISO 10931 standard testing,it still maintains an ultra-low corrosion rate of 0.01mm/年 even at 120℃;3. Structural design:Integrated flanged connection avoids leakage risks on sealing surfaces,meeting GB/T 9119 flange standard,and is especially suitable for metallurgy industries with frequent pipeline vibration。


三、Performance comparison analysis with international competitors


ParameterJTLDEDISOIL ML210SLDG
Electrode materialCobalt-nickel alloyHastelloy C276Stainless steel alloy
Corrosion-resistant viscosity≤50,000ppm≤20,000ppm≤10,000ppm
Maximum media temperature180℃150℃120℃

四、Typical application scenarios and customer cases


A major steel plate company replaced its existing equipment with JTLD electromagnetic flow meters and in the 32% coke section achieved:1) measurement stability improved to 99.8%;2) annual maintenance costs reduced by 62%;3) seamless connection to the DCS system via MODBUS-RTU protocol。Xi'an Shenghong Chuang customized an ISOIL MS501 electromagnetic flow meter solution for this customer,using a special grounding environment design,successfully solving electrochemical interference issues in the electrolysis process。


五、Technical selection and procurement recommendations


According to different corrosive media characteristics,selection is recommended according to the following principles:1) For organic acid media,JTLDED+PTFE combination is preferred first;2) For mixed-acid media,JTLDEB+PFA configuration is recommended;3) Corrosive fluids containing solid particles should choose the ISOIL MS3770 electromagnetic flow meter,whose wear-resistant liner can extend service life。Xi'an Shenghong Chuang provides free compatibility testing service,and customers can send medium samples to the Xi'an New Area laboratory for 72-hour accelerated corrosion testing。


六、Why choose Xi'an Shenghong Chuang


As a national-level high-tech enterprise,we have:1) 17 proprietary technologies in the electromagnetic flow meter field;2) a CNAS-certified laboratory;3) a 48-hour rapid-response mechanism。For imported equipment such as ISOIL ML250 electromagnetic flow meters,we provide local adaptation and retrofit services,including power matching、communication protocol conversion and so on。Contact our technical consultant now(029-8456XXXX),to obtain customized corrosion-resistant flow measurement solutions。

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