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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

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Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

5 Typical Application Cases of the CYB-31MS Anti-Corrosion Level Transmitter in the Chemical Industry
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In corrosive medium measurement involving strong acids and strong alkalis in the chemical industry, the CYB-31MS anti-corrosion level transmitter has become a key solution by virtue of its ceramic anti-corrosion technology. This article provides a detailed explanation of the performance advantages of this product among sensors of the same series such as PTG602 and LMK858 through 5 typical application cases, offering precise selection reference for information researchers.


I. Industry Background and Anti-corrosion Measurement Challenges


In chemical production processes, liquid level monitoring of highly corrosive media such as sulfuric acid, hydrochloric acid, and sodium hydroxide has always been a pain point in the industry. Traditional stainless steel sensors have an average service life of less than 6 months in environments where the pH value is less than 2 or greater than 12. Based on 20 years of R&D experience in special sensors, Xi'an Shenghongchuang Instrumentation Co., Ltd. developed the CYB-31MS series using an aluminum oxide ceramic protective layer. Verified by third-party testing, it operated continuously for 8000 hours in 98% concentrated sulfuric acid without corrosion penetration, improving durability by 30% compared with similar PTG602 anti-corrosion submersible level transmitters.


II. In-depth Analysis of 5 Typical Application Scenarios


1. Electrolyzer Liquid Level Control in the Chlor-alkali Industry


After a large chlor-alkali plant used CYB-31MS to replace the original LMK858 sensor, the following were achieved in a 32% sodium hydroxide solution (80℃) environment:

  • Measurement accuracy improved to ±0.1%FS (original equipment ±0.5%FS)
  • Electrode loss rate reduced from 3% per month to 0.2%
  • Seamless integration with the DCS system through the HART protocol

2. Phosphoric Acid Storage Tank Monitoring in Fertilizer Production


For 45% phosphoric acid media containing solid particles, the specially designed CL194 anti-corrosion submersible level transmitter has a clogging problem. CYB-31MS innovatively adopts a conical ceramic diaphragm structure, combined with a 0.5mm extra-large pressure guide hole, and operated continuously for 18 months without clogging failure in a phosphorus chemical enterprise in Yunnan.


ParameterCYB-31MSDLK208
Temperature Resistance Range-20~150℃-10~120℃
Protection RatingIP68IP67

III. Comparative Analysis of Technical Performance


Compared with competing products such as SY2088F, the core advantages of CYB-31MS are reflected in:

  1. Adopting a patented ceramic sintering process (Patent No. ZL2020XXXXXX.X)
  2. Fully welded 316L stainless steel housing, certified for hydrogen sulfide environments under NACE MR0175
  3. Built-in temperature compensation module, still maintaining 0.2 class accuracy in a -20℃ environment

IV. Selection Guide and Common Misconceptions


Information researchers need to pay special attention to:

  • Misconception 1: Believing that all anti-corrosion sensors are suitable for hydrofluoric acid (in fact, special polytetrafluoroethylene material is required)
  • Misconception 2: Ignoring the influence of medium density on measurement accuracy (it is recommended to provide specific operating condition parameters)

V. Why Choose Shenghongchuang Instrumentation


As a national high-tech enterprise, we provide:

  • 72-hour rapid prototype testing service
  • 18-month extra-long warranty (industry standard is usually 12 months)
  • Compliant with GB/T 17614-2018, IEC 60770-1 international standards

Contact our technical consultant now to obtain the "White Paper on Chemical Anti-corrosion Sensor Selection":029-XXXXXXX

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