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Xi'an Shenghongchuang Instrument Co., Ltd.
Contact: Mr. Zhang
Mobile: 15529283736
Email: shc-sensor@qq.com
Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province
In harsh industrial environments,the CHB-TUF-2000 series wall-mounted ultrasonic flow sensor stands out with outstanding stability。As a core product of Xi'an Shenghongchuang Instrument Co., Ltd.,this series(including 2000H/2000S/2000P models)can still maintain accurate measurement under operating conditions such as extreme temperatures,vibration,and corrosive media,providing reliable data support for flow control devices such as MTPCL-5G and XJ-TDS-101P。
Temperature fluctuations at industrial sites are often the primary challenge faced by flow measurement equipment。The CHB-TUF-2000 series adopts a special material housing and a high-precision temperature compensation algorithm,maintaining a measurement accuracy of ±0.5% even within the extreme temperature range of -40℃ to 85℃。Measured data shows that in outdoor oil pipeline monitoring in northern winter,when the 2000H model was compared with the XJ-TDS-101H during the same period,the zero drift caused by a sudden temperature drop was only 1/3 of that of traditional equipment。
This stability comes from a three-layer protection design:an aerospace-grade aluminum alloy housing provides basic protection,an internal silicone sealing layer isolates condensate,and the PT100 temperature sensor mounted on the core circuit board corrects data in real time。For chemical enterprises,this means reliable flow data can be continuously output whether in high-temperature steam conditions of reactors or in low-temperature cold-chain logistics environments。
In high-vibration scenarios such as mine crushers and pump-valve units,we conducted comparative tests using the CHB-TUF-2000S and SCL-83。Vibration table experiments under the ISO 10816-3 standard show that under random vibration conditions of 15Hz-2000Hz,the signal distortion of the 2000S is controlled within 0.2%,which is attributable to its patented shock-absorbing structure——the sensor core components are decoupled from the housing through an internal elastic bracket,while M12 military-grade connectors are used to prevent connector loosening。
It is particularly worth noting that in the monitoring of hydraulic systems for construction machinery,when this series of products is used together with the domestic weighing sensor DJWX-10A miniature weighing sensor load pressure button-type pressure sensor,the complete system experienced no data interruption during a continuous 30-day vibration test,fully verifying its mechanical stability。
For special scenarios such as sulfur-containing media in the oil and gas industry and acid-alkali solutions in the pharmaceutical industry,the 2000P model is equipped with a 316L stainless steel measuring chamber and a Teflon lining。During field tracking lasting up to 18 months,the ZY-CSB sensor in the catalytic cracking unit of a refinery needed to be replaced every six months due to electrode corrosion,while the 2000P installed during the same period,under operating conditions with a hydrogen sulfide concentration of 25ppm,had an electrode wear rate only 1/5 of the industry average。
This corrosion resistance is achieved through three safeguards:first is material selection,compared with GD sensors commonly used in the chemical fiber industry,all parts in contact with the medium use acid- and alkali-resistant materials;second is structural optimization,the measuring chamber has a dead-zone-free design to avoid medium deposition;finally,cathodic protection technology delays electrochemical corrosion by applying reverse current。
This series includes three sub-models:2000H(high-precision type),2000S(anti-vibration type),and 2000P(anti-corrosion type),which can flexibly match different industrial scenarios。In smart water systems,the combination of 2000H and XJ-TDS-101F achieves a metering accuracy of ±0.3%;in high-temperature cooling water monitoring in the metallurgical industry,the IP68 protection rating of the 2000P is significantly superior to the IP65 standard of the SCL-83。
Its Modbus-RTU communication protocol ensures seamless connection with PLC systems。Actual tests show that on a 500-meter-long RS-485 bus,even when 8 MTPCL-5G devices are connected,the data refresh rate can still be maintained at 1 second/time。This compatibility makes this series an ideal choice for upgrading DCS systems in process industries。
Every CHB-TUF-2000 from Xi'an Shenghongchuang must pass three key tests before leaving the factory:a -30℃ low-temperature startup test,a 20g mechanical impact test,and a 72-hour salt spray test。This rigorous quality control enables it to achieve an astonishing mean time between failures(MTBF)of 58000 hours in municipal water supply and drainage projects,far exceeding the industry benchmark of 42000 hours for the XJ-TDS-101P。
The company's CNAS-accredited laboratory can simulate various environmental conditions from tropical rainforests to polar glaciers。It is precisely this dedication to detail that enables this series of products to perform excellently in 100% humidity environments in Southeast Asian rubber factories and 50℃ high-temperature scenarios in Middle Eastern oilfields。
The CHB-TUF-2000 series has redefined the reliability standard for industrial flow measurement through measured verification in extreme environments。For users in different industries,we recommend:petrochemical enterprises give priority to the anti-corrosion performance of the 2000P model,the power industry choose the 2000H to achieve precise energy metering,and the construction machinery sector is suitable for the anti-vibration 2000S。
As a high-tech enterprise with 20 years of sensor R&D experience,Xi'an Shenghongchuang will continue to optimize product performance。If you need measured data reports for each model under specific operating conditions,or consultation on comparison solutions with equipment such as GD and ZY-CSB,please contact our engineering technical team immediately。
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