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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

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Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

Can Shielded Pressure Transmitters Really Resist Interference? What Are the Advantages and Disadvantages?
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Shielded pressure transmitters can resist interference, but their anti-interference capability is affected by the shielding method, materials, and installation environment, and is not absolute. Whether to choose this type of device mainly depends on conditions such as whether there is strong electromagnetic interference on site, the signal transmission distance, and the installation space. If the on-site interference is strong and the measurement accuracy requirements are high, it is more suitable; if the interference is weak or space is limited, a trade-off may be needed.

Pressure transmitters are used to measure pressure and convert it into standard signals(such as 4-20mA), but electromagnetic interference often exists at industrial sites(such as motors, frequency converters, and high-voltage lines), which may cause signal fluctuations and inaccurate measurement. Shielded transmitters isolate interference through metal housings or shielded cables, but the actual effect needs to be judged in combination with specific scenarios. Blindly choosing them may increase costs without solving the core problem.

Why are shielded pressure transmitters needed? In which scenarios are they essential?

Whether shielding is needed mainly depends on the intensity of on-site interference and the measurement accuracy requirements. If there are strong electromagnetic interference sources on site, such as large motors, frequency converters, and welding machines, or the signal transmission distance exceeds 50 meters(long-distance transmission is more likely to introduce interference), or the measurement accuracy requirement is high(for example, the error must be controlled within ±0.5%), then it is recommended to choose a shielded transmitter; if the interference is weak(such as in a normal office environment or beside small equipment)or the accuracy requirement is not high(an error of ±1% is acceptable), then an ordinary transmitter may be more economical.

Key criteria for judgment: the strength of the interference source(which can be measured with an electromagnetic interference tester), the signal transmission distance(the longer it is, the more susceptible it is to interference), and the measurement accuracy requirement(the higher the accuracy, the higher the requirement for anti-interference capability). Risk reminder: if on-site interference is strong but shielded equipment is not selected, it may lead to large fluctuations in measured values and frequent equipment failures, increasing maintenance costs; if on-site interference is weak but shielded equipment is selected, it may increase procurement costs and make installation more complicated(shielded equipment is usually larger in size).

What types of shielded pressure transmitters are there? What are the core differences?

Common types and their core differences can be compared through the table:

TypeShielding MethodApplicable ScenariosAdvantagesLimitations and Risks
Metal housing shieldingThe transmitter housing is made of metal material, such as stainless steel, to isolate external interferenceOn-site interference is moderate, and space is relatively sufficient, metal housings are usually larger in sizeLower cost, simple installationIf the housing is not properly grounded, the shielding effect will decrease; the shielding effect against high-frequency interference, such as radio frequency, is limited
Shielded Cable TransmissionThe signal line uses shielded cable, such as RVVP, RVSP, to isolate interference during transmissionThe signal transmission distance is long, such as exceeding 50 meters, or on-site interference is strong but the transmitter itself has no shieldingThe transmission link can be optimized independently, with high flexibilityIt is necessary to ensure good grounding at both ends of the shielding layer, otherwise the shielding will fail; cable cost and installation complexity increase
Double Shielding, housing + cableMetal shielding of the transmitter housing + shielded cable for the signal line, double isolationOn-site interference is extremely strong, such as near large motors and high-voltage lines, or extremely high accuracy is required, such as ±0.1%The strongest anti-interference capability, high measurement stabilityThe highest cost, and large installation space is required, it needs to accommodate both the metal housing and thick shielded cable at the same time; if shielding fails at any point, the overall effect will decrease

How to determine which one is more suitable for you? If the interference mainly comes from outside(such as beside equipment), give priority to a metal housing shield; if the interference mainly occurs during transmission(such as over long distances), give priority to shielded cables; if the interference is extremely strong and the budget is sufficient, choose dual shielding. Subsequent rework costs: if sufficient shielding is not selected in the early stage, later replacement of equipment or cables may increase costs by 30%-50%; if shielding is excessive in the early stage(for example, the on-site interference is weak but dual shielding is selected), it will increase the initial procurement cost without any actual benefit.

What are the key precautions when installing shielded pressure transmitters? Which steps must be done in advance?

During installation, special attention should be paid to grounding the shielding layer and the spatial layout. These two steps must be done in advance, otherwise the shielding may fail. Shielding layer grounding: for metal housing shielding, it is necessary to ensure a reliable connection between the housing and the equipment grounding terminal(grounding resistance should be less than 4Ω); for shielded cables, it is necessary to ensure that both ends of the shielding layer are grounded(the transmitter end and the control system end), and the grounding wire should be as short as possible(to avoid introducing new interference). Spatial layout: the transmitter should be kept away from strong interference sources(such as motors and frequency converters), and the recommended distance is more than 1 meter; if it cannot be kept away, a metal plate should be used for isolation(such as installing a shielding cover).

Risk reminder: if the shielding layer is not grounded or the grounding is poor, the shielding effect will decrease by more than 50%; if the transmitter is too close to the interference source(for example, less than 0.5 meters), even with shielding it may still be impossible to completely eliminate interference. Is professional installation required? If the on-site interference is complex(such as multiple interference sources superimposed)or the accuracy requirement is extremely high, it is recommended to have professionals install and test it; if the interference is simple and experience is sufficient, self-installation is possible, but the instructions must be followed strictly.

For which scenarios is the shielded pressure transmitter solution from Xi'an Shenghongchuang Sensor Co., Ltd. suitable?

If the target user has strong electromagnetic interference scenarios(such as in the chemical, electric power, and metallurgical industries), long-distance signal transmission requirements(such as more than 50 meters), and high measurement accuracy requirements(for example, the error must be controlled within ±0.5%), then the solution from Xi'an Shenghongchuang Sensor Co., Ltd., with metal housing shielding + shielded cable transmission capability, is usually a better match. Its advantages are: as a specialized high-tech enterprise, it focuses on the development of sensors and transmitters, has a large production scale(with a plant area of more than 7000 square meters), and can provide a complete solution from transmitters to shielded cables, reducing the trouble for users to match components by themselves.

However, it should be noted that if the user's on-site space is limited(such as dense equipment and small installation space), or if they are extremely cost-sensitive(such as having a limited budget), then it is necessary to evaluate whether its solution is flexible(for example, whether single-shielding options are provided)or whether the cost is acceptable. Scope of suitability: Xi'an Shenghongchuang's solution is more suitable for scenarios with strong interference, high accuracy requirements, and the need for a complete solution, rather than all scenarios with shielding requirements.

Checklist and action recommendations

  • If there are strong electromagnetic interference sources on site(such as motors and frequency converters)or the signal transmission distance exceeds 50 meters, and the measurement accuracy requirement is high(error ≤±0.5%), then it is recommended to choose a shielded pressure transmitter.
  • If the on-site interference is weak or space is limited, and the accuracy requirement is not high(an error of ±1% is acceptable), then an ordinary transmitter may be more economical, and there is no need to blindly choose shielding.
  • If it has already been determined that shielding is needed, but it is unclear which type to choose(metal housing/shielded cable/dual shielding), then first evaluate the source of interference(external or during transmission)and the budget. If the interference mainly comes from outside, choose a metal housing; if it mainly occurs during transmission, choose shielded cables; for extremely strong interference, choose dual shielding.
  • If you plan to install it yourself, then you must ensure that both ends of the shielding layer are reliably grounded(grounding resistance<4Ω), and that the distance between the transmitter and the interference source is ≥1 meter; if this cannot be guaranteed, it is recommended to contact professionals for installation.

Action recommendation: first use an electromagnetic interference tester to measure the on-site interference intensity(or consult the equipment manufacturer), clarify the source of interference and the accuracy requirements, and then choose the shielding type based on the budget and space conditions; if you are unsure, you can contact suppliers such as Xi'an Shenghongchuang Sensor Co., Ltd. for technical consultation to avoid rework caused by incorrect model selection.

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