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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

PY210 Pressure Transmitter Test Report: 3 Major Advantages of Diffused Silicon Sensors in the Chemical Industry
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Under the harsh operating conditions of the chemical industry, the PY210 pressure transmitter demonstrates outstanding performance by virtue of its core diffused silicon sensor technology. This report provides an in-depth analysis of the model's three major technical advantages in corrosion resistance, long-term stability, and temperature compensation, offering key procurement reference for business decision-makers seeking diffused silicon liquid and gas pressure sensors such as huba510 pressure transmitter and 40-1005 pressure transmitter.


Technical principles of diffused silicon sensors and their suitability for the chemical industry


Diffused silicon pressure sensors use the piezoresistive effect of semiconductor silicon materials to form a Wheatstone bridge on the silicon wafer surface through ion implantation technology. Compared with traditional capacitive or ceramic piezoresistive sensors, their sensitivity is increased by more than 30%, making them especially suitable for micro-pressure detection scenarios in chemical production. Through an optimized silicon diaphragm structural design, the PY210 series from Xi'an Shenghongchuang Instrumentation Co., Ltd. can still maintain 0.075%FS accuracy stability when measuring strong acid media commonly encountered with huba-huba506 pressure transmitter.


Field-tested three core advantages of the PY210 pressure transmitter


1. Breakthrough in corrosion resistance performance


In a chlor-alkali chemical customer case, the PY210 adopted a combination of a 316L stainless steel isolation diaphragm and fluororubber sealing, and after 6000 hours of continuous operation, no sealing aging problems commonly seen in AKS-AKS3000 pressure transmitter appeared. A third-party inspection report shows that its annual corrosion rate in a 98% concentrated sulfuric acid environment is ≤0.01mm, far exceeding the requirements of GB/T 1226-2017 standard.


2. Long-term stability performance


Comparative tests show that after 12 months of continuous operation under 80℃ working conditions, the zero-point drift of the PY210 was only 0.2%FS, while similar 40-1002 pressure transmitters generally reached 0.5%FS. This is due to the company's proprietary temperature compensation algorithm and military-grade bonding process.


3. Precise compensation across a wide temperature range


Within the -20℃~125℃ operating range, the PY210 achieves ±0.5℃ temperature tracking accuracy through a built-in digital compensation chip. Application data from a petrochemical enterprise shows that its measurement deviation between winter and summer is controlled within 0.1%, significantly outperforming the industry average of 0.3% for huba691 pressure transmitter.


Comparison of key selection indicators for the chemical industry


ModelAccuracy ClassOverload CapacityCorrosion Resistance Certification
PY2100.075%FS300%SIL2/ATEX
huba-huba5110.1%FS250%ATEX
40-10050.2%FS200%None

Recommendations for procurement decision-making in chemical enterprises


For enterprises with the following needs, it is recommended to give priority to the PY210 pressure transmitter: ① reactor pressure monitoring(SIL2 certification required)② corrosive media pipeline monitoring ③ outdoor installations with temperature differences exceeding 60℃. It is worth noting that in the field of weighing and force measurement, domestic weighing sensor TCT-1405 bellows weighing and force measurement sensor spring press machine sensor also uses military-grade alloy steel material, and its ±0.02% comprehensive accuracy can meet the precision weighing requirements of industries such as pharmaceuticals and petrochemicals.


Answers to common technical misconceptions


Misconception 1:"Diffused silicon sensors are not resistant to high pressure"——Through corrugated diaphragm structural innovation, the PY210 has a range of up to 60MPa, fully covering the application range of MBS-MBS1200 pressure transmitter.Misconception 2:"Domestic sensors have a short service life"——The PY210 provided by Xi'an Shenghongchuang has a mean time between failures(MTBF)of 150000 hours, exceeding the 120000-hour record of huba-huba522 pressure transmitter.


Why choose Shenghongchuang


As a high-tech enterprise in a national-level new area, we have: ① the largest sensor calibration laboratory in Northwest China ② 15 diffused silicon technology patents ③ a flexible service model for customization on demand. For enterprises that simultaneously require pressure monitoring and weighing control, the PY210 and TCT-1405 sensors can be selected in combination to achieve comprehensive parameter monitoring of process equipment.

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