News Center

——  NEWS CENTER  ——

News Center
Contact Us

Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

PTX5072-TC-A1 display abnormal?3 Key Tips for Troubleshooting Diffused Silicon Sensor Display Issues
Added to Favorites:125

Abnormal display on the PTX5072-TC-A1 diffused silicon sensor?As a core component for pressure measurement,display issues directly affect system stability。This article addresses common faults in MBS33M series,PT124B and other diffused silicon sensors,providing 3 professional troubleshooting tips to help technical evaluators quickly locate the root causes of display abnormalities in models such as PTX5072-TC-A1-CA-H0-PB,ensuring accurate operation of pressure transmitters。


一、Analysis of common causes of abnormal display in diffused silicon sensors


Display abnormalities in diffused silicon pressure sensors such as MBS33M-060G2159,PT124B-210 and other models are usually caused by three major types of problems:electrical connection faults,media compatibility issues and damage to the sensor itself。Technical evaluators first need to check whether the 24V power supply is stable and whether the signal cable is well shielded——data shows that approximately 42% of PTX5072-TC-A1 display faults originate from power supply fluctuations。Secondly,it is necessary to confirm whether the media characteristics meet the sensor material requirements,especially when measuring corrosive media,where the 316L stainless steel diaphragm may develop intergranular corrosion。Laboratory tests by Xi'an Shenghongchuang show that when the medium temperature exceeds 125℃,the silicone oil filling system of PT124B-210-10MPa-M20 will produce thermal expansion errors。


二、Detailed explanation of 3 professional troubleshooting tips


1. Electrical parameter diagnostic method


Use a Fluke 787 process calibrator to measure the output current of MBS33M-060G3124,the normal range should be 4-20mA。If the displayed value fluctuates,it is recommended to perform a step response test according to the IEC 60770 standard。Pay special attention to oxidation of the wiring terminals of PTX5072-TC-A1-CA-H0-PB,we once handled a petrochemical project case where terminal sulfuration caused 17% signal attenuation。


2. Media adaptability verification


Check the matching degree between media viscosity,density and sensor specifications against the EN 837-1 standard。For PT124B-210-2.5MPa-M20 measuring high-viscosity oil products,it is recommended to use a special model with a flushing ring。Xi'an Shenghongchuang's DMK331 series is specially designed for viscous media,and its δ-type diaphragm structure can reduce media deposition by 90%。


3. Sensor body inspection


Perform zero/full-scale calibration on 7MF15643CA00-1AA1 through a pneumatic calibration bench,if the nonlinearity is >0.2%FS,the sensor core should be replaced。The working principle of diffused silicon sensors determines that their resistance value should change linearly after pressure is applied,and faults in MBS33-060G3061 are often manifested as distortion of the characteristic curve。


三、Maintenance and calibration specifications for diffused silicon sensors


According to the JJG 882-2019 pressure transmitter verification regulation,high-precision sensors such as MBS33-060G3040 require on-site calibration every 6 months。The calibration steps include:①disconnect the process connection;②apply 25%/50%/75%/100% range pressure;③use HART375 to adjust zero/span。The MBS33-060G3017 dedicated calibration kit provided by Xi'an Shenghongchuang can shorten the calibration time to 15 minutes。


四、Selection recommendations for technical evaluators


ParameterStandard modelsOptimized models
Accuracy Class0.5%FS0.1%FS(PTX5072-TC-A1-CA-H0-PB)
Medium Temperature-20~85℃-40~125℃(with high temperature compensation)
Protection RatingIP65IP68(submersible type)

五、Why choose Xi'an Shenghongchuang


As a professional manufacturer certified by ISO9001/ATEX,we provide the following for MBS33M series pressure transmitters:①72-hour fault response service;②free sensor fault and troubleshooting manual;③18-month extended warranty。For complex operating conditions such as PT124B-210,we can provide customized solutions certified by CE/PED。Contact our technical team now to obtain 3D selection files for models such as DMK331-250-6001。

Submit