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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

How Does the JY-LDE Electromagnetic Flowmeter Improve Hygiene Standards in the Food Industry?
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With hygiene standards in the food industry becoming increasingly stringent today, the JY-LDE electromagnetic flowmeter has become a key solution thanks to its pollution-free and high-precision measurement characteristics. As a core product in the TOP-101 series, it not only meets the requirements of international certifications such as 393718-353, but also enables CIP cleaning compatibility, helping technical evaluators solve the challenge of material cross-contamination.


I. Definition and Core Value


The JY-LDE electromagnetic flowmeter is a non-contact measuring device designed based on Faraday's law of electromagnetic induction, and its core advantages lie in its full-bore structure and the absence of mechanical moving parts. Compared with traditional mechanical flowmeters (such as the HKTMF electromagnetic flowmeter), this product works through the coordinated action of electrodes and a magnetic field, avoiding leakage risks caused by aging sealing rings. In food processing scenarios, this design can effectively prevent microbial growth and complies with FDA 21 CFR and EHEDG hygienic design specifications. Models such as TOP-101-25/32 from Xi'an Shenghongchuang Instrumentation Co., Ltd. further use 316L stainless steel, with a surface roughness of Ra≤0.8μm, meeting the 3-A hygienic standard requirements for surface treatment.


II. Technical Performance and Industry Certifications


For the accuracy and compliance concerns of technical evaluators, the JY-LDE series provides 0.2 class measurement accuracy, far exceeding the 0.5 class standard of basic models such as 93454-543. Its IP68 protection rating and operating temperature range of -20℃~+130℃ make it suitable for high-temperature process environments such as pasteurization. The product has passed multiple international certifications:

Certification TypeStandard NumberApplicable models
Hygiene Certification93718-353TOP-101 Full Series
Explosion-Proof CertificationATEX II 2G93636-135
Metrology certificationMID 2014/32/EURXLDB Electromagnetic Flowmeter
These qualifications ensure that when measuring sensitive media such as dairy products and fruit juice, the equipment can not only guarantee data reliability, but also pass HACCP system audits.


III. Analysis of Typical Application Scenarios


In liquid food production lines, the JY-LDE electromagnetic flowmeter mainly solves three major pain points: 1) the cumbersome process of dismantling sensors during CIP cleaning——this product supports in-place cleaning, saving 30% of maintenance time; 2) measurement errors for high-viscosity media (such as chocolate slurry)——through low-frequency rectangular-wave excitation technology, the impact of viscosity is reduced to below 0.1%; 3) the corrosion problem of acid and alkali solutions——the HKE electromagnetic flowmeter with PTFE lining can withstand strongly corrosive environments with pH 0-14. After a certain international beverage manufacturer adopted the TOP-101-32 model, the product batch qualification rate increased to 99.97%, verifying its outstanding performance in hygiene-sensitive scenarios.


IV. Key Indicators for Procurement and Selection


Technical evaluators need to focus on the following parameters:

  • Diameter selection: DN15-DN600 covers different flow requirements, and TOP-101-25 is suitable for small and medium flow conditions
  • Electrode material: Hastelloy C276 is suitable for media containing chloride ions, and titanium electrodes are suitable for seawater conditions
  • Output signal: 4-20mA+pulse output is the standard configuration, with optional PROFIBUS-DP communication
  • Hygienic connection: DIN11851 and Tri-Clamp quick-install clamps are the preferred choices for the food industry
Compared with economical products such as 93454-543, although the procurement cost of the JY-LDE series is 15-20% higher, the maintenance cost over the life cycle is reduced by 40%, and the ROI period usually does not exceed 18 months.


V. Why Choose Xi'an Shenghongchuang


As a high-tech enterprise in Xixian New Area, we have accumulated 20 years of flow measurement technology experience:

  1. Customized services: parameters such as the excitation frequency of the TOP-101 series can be adjusted according to the characteristics of the customer's production line
  2. Localized support: a 48-hour emergency response team provides on-site calibration services
  3. Full industry chain experience: vertical integration capability from sensors to intelligent digital display instruments
Contact our technical consultants now to obtain solutions that meet specific standards such as 93636-135, or schedule an on-site demonstration of food-grade flowmeters.

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