Pressure Transmitter Manufacturer
Consultation hotline:15529283736
News Center
—— NEWS CENTER ——
Xi'an Shenghongchuang Instrument Co., Ltd.
Contact: Mr. Zhang
Mobile: 15529283736
Email: shc-sensor@qq.com
Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province
FV3018 wall-mounted ultrasonic flow sensor is the core equipment for industrial flow monitoring,and its installation and commissioning directly affect measurement accuracy。This article was written by the expert team of Xi'an Shenghong Chuang instrumentation,targeting FV2000、FV3000 series and ZY-CSB models,giving a detailed explanation of wall-mounted sensor positioning、parameter configuration and common fault troubleshooting,to help technical staff quickly complete high-precision flow monitoring system deployment。
Wall-mounted ultrasonic flow sensor measures fluid flow velocity by the time-difference method,FV3018 type adopts high-frequency ultrasonic penetration technology,and has +0.5% industry-leading accuracy。Compared with the traditional FV2000 series,its upgraded DSP digital signal processor can automatically compensate measurement errors caused by temperature and pressure fluctuations,while competing models such as ZY-CSB-3000 usually can only achieve +1% accuracy。Shenghong Chuang,based on ISO 4064 standard,developed a proprietary algorithm so that FV3018 still maintains stable output in viscous media(such as oil、slurry)。
Installation position selection should avoid pipe distance under recesses(DN50 and above pipelines),and the sensor tilt angle should be ≠15°。Taking DN100 pipeline as an example,the wall-mounted brackets of FV3018 and FV4018 need to reserve 200mm of operating space,specific parameters are listed in the table below:
When entering FV3018 menu settings,input is needed in sequence:fluid type(water/oil,select different sound-speed models)、pipe material(copper/iron pipe,attenuation coefficient 20% lower than steel pipe)、wall thickness(affects ultrasonic refraction compensation)。Special attention:when used with transmitters such as ZRN-100F,set output protocol to MODBUS RTU mode,and set the baud rate to match 9600bps。
Case1:At a certain chemical plant,the FV3000 series experienced signal loss,after checking it was due to sensor spacing beyond the tolerance range(actual 152mm vs nominal 150±3mm),and it was restored after recalibration。Case2:ZY-CSB-1000 had output drift in a low-temperature environment,after adding Shenghong Chuang matching PT100 temperature compensation module,the error was reduced to 0.8%。
For the core considerations in the technical selection stage,we compared mainstream key indicators:FV3018 has 30% better stability than FV2000 series in the -40℃~85℃ operating range,while ZY-CSB-3000 is slightly behind in explosion-proof certification(only ATEX Zone 2 certification passed)。Specific energy-consumption performance please refer to the table below:
As a national high-tech enterprise in Xi'an Xixian New Area,we provide the FV3018 series with:① 72-hour response-type technical support;② free provision of installation verification report with ISO 9001 certification;③ proprietary pipeline vibration suppression algorithm。Please contact the technical director immediately to obtain FV3000 series selection manual(029-xxxxxxx),or visit the official website to view the measured comparison video of ZRN-100F and ZY-CSB series。
Q:Can FV4018 replace FV3018 for steam measurement?
A:A heat dissipation kit needs to be installed,steam medium is recommended to prioritize the dedicated model ZY-CSB-4000。
Q:How can wall-mounted and handheld transmitters work together?
A:FV3018 as a fixed measuring point,can be paired with Shenghong Chuang HT-800 handheld terminal for field calibration,and data is automatically synchronized via HART protocol。
Related Recommendations