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Xi'an Shenghongchuang Instrument Co., Ltd.

Contact: Mr. Zhang

Mobile: 15529283736
Email: shc-sensor@qq.com

Address: Fortune Building, Sanqiao Street, Xixian New Area, Xi'an, Shaanxi Province

CGYL-202 Pressure Transmitter Practical Application Case Sharing in Liquid and Gas Measurement
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As a representative product of diffused silicon liquid and gas pressure sensors, the CGYL-202 pressure transmitter demonstrates उत्कृष्ट performance in the field of industrial measurement. This article will share practical application cases of this transmitter in scenarios such as petrochemicals and natural gas transmission, analyze its technical characteristics of high accuracy and strong stability, and help technical evaluators gain an in-depth understanding of the product advantages.


I. Industry Background and Market Analysis


With the improvement of industrial automation levels, demand for pressure transmitters in the field of flow control equipment continues to grow. According to third-party market research data, the global pressure sensor market size exceeded $12 billion in 2023, of which diffused silicon technology, by virtue of its excellent temperature stability and media compatibility, accounts for more than 35% of the market share in the field of liquid and gas measurement. As a national high-tech enterprise, Xi'an Shenghongchuang Instrument Co., Ltd. has optimized the sensor structural design and signal processing algorithms of its CGYL series products to control the accuracy error of traditional diffused silicon technology within ±0.1%FS, significantly better than the industry average.


II. Core Technologies and Performance Parameters


The CGYL-202 pressure transmitter adopts a third-generation diffused silicon piezoresistive chip, and its core technical indicators include: a measuring range covering 0-10MPa (customizable up to 60MPa), long-term stability ≤0.2%FS/year, and an operating temperature range of -40℃~125℃. Compared with traditional capacitive transmitters, its dynamic response speed is increased by 40%, making it especially suitable for scenarios such as pressure fluctuation monitoring in natural gas pipelines. Comparative tests found that in an 80℃ high-temperature environment, the zero drift of CGYL-202 is only 60% of that of the domestic capacitive pressure transmitter SWP-T20 ceramic capacitive pressure transmitter gas-liquid pressure sensor, demonstrating better temperature adaptability.


III. Analysis of Typical Application Scenarios


Case 1: Pressure Monitoring of Refinery Reactors
A large petrochemical enterprise deployed 42 CGYL-202 transmitters in its catalytic cracking unit to monitor pressure changes inside the reactors in real time. Under conditions of withstanding 5.2MPa operating pressure and sulfur-containing media corrosion, the equipment maintained Class 0.25 accuracy after 18 months of continuous operation, far superior to the Class 0.5 accuracy required by the API 550 standard.


Case 2: LNG Storage Tank Safety Monitoring System
In an extreme low-temperature environment of -162℃, this transmitter, combined with a dedicated cryogenic packaging process, successfully solved the application challenges of traditional piezoresistive sensors in the field of liquefied natural gas. The system uploads pressure data to the DCS through the HART protocol, realizing pressure safety interlock control of the storage tank.


IV. Selection Guide and Technical Comparison


ModelCGYL-202PTB-PTB502CYH-300
Measurement Accuracy±0.1%FS±0.2%FS±0.15%FS
Explosion-proof ratingEx ia IIC T6Ex d IIC T4Ex ia IIB T4
Media CompatibilityStrong acid/alkali/oilGeneral corrosive mediaWeakly corrosive gas

V. Common Technical Problem Solutions


Q1: How to deal with measurement errors caused by pulsating pressure?
It is recommended to install a pulsation damper at the front end of the transmitter, while enabling the device's built-in 50Hz filtering function. Actual tests show that this method can reduce the dynamic measurement error to within 1.2 times that under static working conditions.


Q2: How to ensure signal stability in a strong electromagnetic interference environment?
CGYL-202 adopts a triple shielding design: the sensor body has a 316L stainless steel housing, double-layer twisted shielded cable, and an internal EMC filter circuit in the transmitter. According to third-party testing, its output fluctuation is less than 0.05% under a 10V/m radio frequency field strength.


VI. Why Choose Xi'an Shenghongchuang


As a leading sensor manufacturer in Northwest China, we have:

  • A 2000㎡ Class 10000 clean production workshop to ensure the assembly accuracy of key components
  • A self-built fully automatic temperature compensation calibration system from -50℃~150℃
  • A CNAS-certified fluid pressure laboratory capable of simulating pressure scenarios from 0.01~100MPa
  • A technical service team with 24-hour rapid response, with an average fault handling time<4 hours

For applications requiring a higher hygiene level, it is recommended to use the domestic capacitive pressure transmitter SWP-T20, whose ceramic diaphragm design fully complies with the FDA 21 CFR 177.2600 food contact material standard.

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